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Mud Gas Separator

Mud gas separator captures and separates large volume of free gas in the drilling fluid. If there is a “KICK” situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas will be forced to flow through a line and vent it to a flare.

Product Features

Mud Gas Separator is commonly called poor boy degasser. Mud Gas Separator is a special equipment to handle the invaded gas of the drilling fluid. Density and viscosity of the drilling fluid will greatly be influenced by the invaded gas. In some dangerous situation, it can lead to the accident of well kick or blowout. The combination of mud gas separator and flare ignition device can effectively handle the invaded gas. Mud gas separator is widely used in the global oil & gas drilling industry.

Mud gas separator captures and separates large volume of free gas in the drilling fluid. If there is a “KICK” situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas will be forced to flow through a line and vent it to a flare.

A “KICK” situation happens when the annular hydrostatic pressure in a drilling well temporarily (and usually relatively suddenly) falls below that of the formation, or pore, pressure in a permeable section downhole, and before control of the situation is lost.

Technical Parameters of Mud Gas Separator:
Model KSZYQ800 KSZYQ1000 KSZYQ1200
Main body diameter 800mm 1000mm 1200mm
Capacity 180~240m3/h 260~320m3/h 300~360m3/h
Design Pressure 1.6~6.4Mpa 1.6~6.4Mpa 1.6~6.4Mpa
Wall Thickness 10mm 10mm 10mm
Inlet Pipe 4in 4in 5in
Outlet for Liquid 10in 10in 10in
Outlet for gas 6in 8in 8in
Weight 1800kg 2000kg 2500kg
Dimension 2000x2000x5070mm 2000x2000x5680mm 2200x2200x6634mm
Certification GB150/ASME GB150/ASME GB150/ASME
Technical Features of Mud Gas Separator:
  • Material: SS304 or Q345 from China Top Steel Manufacturer
  • The whole body: The mud gas separator with the process of the grinding, sand blasting,
  • 3 layers of painting: epoxy zinc painting as the primer, the epoxy painting as the middle coating, and the polyurethane for the final painting.
  • Separates and discharges the enormous free gas from drilling fluids, including poisonous gases like H2S.
  • Separated gas is carried by discharge lines to a safe area for combustion.
  • The unit is ruggedly built and coated with anti-corrosion epoxy so as to ensure long service life when processing hazardous and toxic gases.

Flare ignition device is a special oil drilling equipment to handle the invaded gas, it is also an effective equipment to handle the tail gas and invaded natural gas in refinery and natural gas collecting and distributing station.It can ignite the harmful invaded gas to eliminate the hazards to the environment, also it is a security environmental protection equipment. This equipment can match with mud gas separator, and is usually used in oil & gas drilling and CBM drilling. The flare ignition device is classified by two kinds: wired remote control and wireless remote control.

Technical Parameters of Flare Ignition Device:
Model KSYD203
Diameter of burner DN200 /DN150
Burner height 3m
Ignition voltage 16KV
Ignition frequency 100~1000times/min
Technical Features of Flare Ignition Device:
  • Pickling Phosphating: Heat treatment of complete deck, pickling phosphating, hot dip galvanizing
  • Painting: Heavy anti-corrosion paint adopt national famous Brand

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